
Pejvak Rayan’s Immersion Ultrasonic Testing Scanner is a high-precision, multi-axis system engineered for the non-destructive inspection of metallic plates under immersion conditions. Designed for applications that demand the highest levels of accuracy and repeatability, this advanced scanning system combines robust mechanical engineering with state-of-the-art ultrasonic technology. It features programmable three-axis motion (X, Y, Z), a corrosion-resistant immersion tank, and a heavy-duty steel frame to ensure long-term durability in industrial environments.1
The Immersion Ultrasonic Testing system supports up to four synchronized ultrasonic channels for simultaneous scanning, with transducers configurable for both normal and angle beam inspections. Its probe holder allows dual-plane adjustment, offering enhanced sensitivity to laminations, delaminations, and surface or subsurface cracks. Real-time A-Scan, B-Scan, C-Scan, and Strip Chart views are fully integrated into the software, enabling both live monitoring and post-inspection analysis.2
Engineered with modularity in mind, the Immersion Ultrasonic Testing Scanner is customizable to meet specific customer requirements—including extended axis ranges, alternate fixture designs, and optional Through-Transmission configurations. The integrated closed-loop water circulation and filtration system ensures consistent acoustic coupling and testing reliability. Ideal for use in industries such as aerospace, petrochemical, and heavy manufacturing, this system offers a complete solution for high-resolution plate inspection.1
Overview
Pejvak Rayan’s Immersion Ultrasonic Testing Scanner is a high-precision system designed for thorough and repeatable ultrasonic inspection of metallic plates under immersion conditions. It is engineered with industrial-grade components and customizable features to meet the rigorous demands of non-destructive testing (NDT) across oil & gas, petrochemical, metal fabrication, and power generation industries.1
The Immersion Ultrasonic Testing Scanner features a heavy-duty steel structural frame and a precision three-axis motion platform (X, Y, Z) using ball screws and linear guides for stable and accurate movement. This rigid structure ensures vibration-free scanning, even under continuous operation.1
A key highlight is the immersion and circulation tank system. The stainless-steel tank (~700 liters) is corrosion-resistant and reinforced with a support frame. Integrated into this is a closed-loop water circulation system, which maintains consistent fluid quality and temperature. It includes an electro pump, filtration unit, inlet/outlet pipelines, solenoid valves, and flow sensors to guarantee stable and clean acoustic coupling during ultrasonic testing. This setup minimizes signal distortion and optimizes inspection accuracy, even over prolonged scans.2
The mechanical platform is modular and can be extended upon customer request additional motion axes or enlarged scanning ranges are available as optional upgrades.3
Mounted on the Z-axis, a specially designed probe holder supports up to four ultrasonic transducers operating simultaneously. These probes can be arranged for either normal incidence or angle beam testing, and the holder offers dual-axis angular rotation for optimal coverage of subsurface flaws, delaminations, or laminar defects.1
The Immersion Ultrasonic Testing Scanner accommodates various probe types and allows for easy replacement or reconfiguration based on test objectives. Clients may request customized probe holders or configurations tailored to special materials or part geometries.2
At the Immersion Ultrasonic Testing Scanner’s core is a 4-channel ultrasonic Pulse-Echo unit capable of operating up to 30 MHz. It offers exceptional resolution and sensitivity for flaw detection, identifying defects as small as 0.5 mm × 0.5 mm.1
The software package features:1
A-Scan (amplitude vs. time)
B-Scan (cross-sectional view)
C-Scan (top-down defect mapping)
Strip Chart (continuous amplitude monitoring)
These imaging modes support both real-time visualization during scanning and comprehensive offline data analysis for report generation and traceability.1
The Immersion Ultrasonic Testing Scanner includes an industrial control cabinet housing:1
Servo drives, inverters, relays, and power electronics
PLC (Siemens or Omron) for motion and process automation
Industrial PC and touchscreen HMI for user-friendly operation
Visual/audible alarms and an output interface for color marking upon defect detection
This setup ensures safe, repeatable operation and easy system integration in factory environments.1
For specialized applications such as composite material testing, the Immersion Ultrasonic Testing Scanner can be reconfigured for Through-Transmission (TT) mode. This involves vertical mounting of the plate and alignment of transmitting and receiving probes on opposite sides. Hardware and software modifications are required for this configuration and are offered as a separately priced upgrade. It is best suited for flat, uniform plates.1
One of Pejvak Rayan’s key strengths is the ability to custom-build the Immersion Ultrasonic Testing Scanner according to the customer’s inspection needs. Whether you require larger immersion tanks, extended scanning dimensions, integration with robotic systems, or special ultrasonic setups, our engineering team can deliver optimized solutions backed by robust technical support.1
Technical Specifications – Immersion Ultrasonic Testing Scanner for Plate Inspection | ||
No | Feature | Specification |
1 | Axes | 3 (X, Y, Z) – Expandable |
2 | Frequency Range | Up to 30 MHz |
3 | Probe Channels | 4 simultaneous |
4 | Minimum Detectable Flaw | 0.5 mm × 0.5 mm |
5 | Plate Material | Metallic |
6 | Plate Size | Up to 100 × 200 × 100 mm |
7 | Motion Drive | Servo + Ball Screws |
8 | Immersion Ultrasonic Testing Tank | Stainless steel, ~700L |
9 | Circulation System | Closed-loop with pump, sensors, microfiltration |
10 | Imaging Modes | A-Scan, B-Scan, C-Scan, Strip Chart |
11 | Software | Online & Offline analysis |
12 | Customization | Mechanical, electrical & software tailored upon request Immersion Ultrasonic Testing |
Pajvak Rayan specializes in the custom design, manufacturing, installation, and commissioning of various ultrasonic testing equipment, including systems for Immersion Ultrasonic Testing, Round bar inspection, seamless pipe inspection, spiral SAW pipe inspection, as well as different types of ultrasonic scanners, immersion scanners, and more.1
With over a two decade of experience and expertise, Pejvak Rayan is a trusted manufacturer of advanced ultrasonic testing and inspection systems. If you’re looking for precision, reliability, and cost-efficiency، our solutions are built for you.1
Our systems are engineered with the latest technologies and comply with international standards. They are designed for high-accuracy flaw detection and fast processing, compatible with various metal products including pipes, billets, rebars, ingots, sheets, and plates.2
We believe advanced technology should be accessible. That’s why our pricing is highly competitive — especially for companies across Asia — while maintaining superior performance and build quality.3
Our expert engineers provide on-site installation and full training to ensure your team maximizes the system’s potential from day one.4
We don’t stop at delivery. Our dedicated support team offers technical assistance, spare parts, and repair services to keep your operations running smoothly.5
Serving clients across Asia — from Turkey, Pakistan, and the Middle East to India, Southeast Asia, and Central Asia — we are ready to be your reliable partner in ultrasonic testing.1
Experience world-class technology with region-friendly pricing
Contact us today for a free consultation and learn how Pejvak Rayan can upgrade your quality control process
Pajvak Rayan specializes in the custom design, manufacturing, installation, and commissioning of various ultrasonic testing equipment, including systems for Immersion Ultrasonic Testing, Round bar inspection, seamless pipe inspection, spiral SAW pipe inspection, as well as different types of ultrasonic scanners, immersion scanners, and more.1
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