Spiral SAW Pipe Inspection System – Ultrasonic Steel Weld Testing
Seamless pipe Ultrasonic Inspection System (FLAW HUNTER SLP 9503) is a 32-channel system that meets all the requirements of international standards such as API 5L, 5CT and manufacturers and inspectors of these types of pipes.
Ultrasonic Inspection System of Seamless pipe is able to identify the reference defects of the international standards of seamless pipes. The types of defects include a 1.6 mm diameter hole, FBH hole Ø6 mm with a depth of half the thickness of the wall and four longitudinal and transverse grooves of types N12.5, N10, N5 on the inner and outer surface of the pipe.
In this system, the probe holders are placed on a carrier and moved by the encoder in a distance of about 13 meters, on the main canvas of the device. At the same time, the tube is rotating and the probes scan the entire body of the tube with a specific step.
On the other hand, due to the high sensitivity of the test and the poor quality of the surface of seamless pipes due to hot rolling and heat treatment, the test is performed with the water column technique.
For faster pipe testing (one branch every minute), this system can be upgraded to two separate heads (each for testing 6 meters of pipe) and channels and probes can be increased to 64 channels and probes.
8channels for thickness measurement
12channels for identifying internal and external longitudinal defects, which are placed in two groups of 6 and opposite each other and send the sound wave in clockwise and counterclockwise directions inside the pipe wall.
12channels to identify internal and external transverse defects, which are placed in two groups of 6 and face each other and send the sound wave in two opposite directions and parallel to the longitudinal axis of the pipe inside the pipe wall.
Features of Seamless pipe Ultrasonic Inspection System | |
Troubleshooting and measuring the thickness of seamless pipes in full body form | Function |
Min 3 inch, Max 6 inch or according to customer’s request | The diameter of the test pipe |
Min 3 mm, Max 20 mm | The thickness of the test pipe |
In the single-head system with 32 channels, a 12-meter branch per 100 seconds. In the two-head system with 64 channels, a 12-meter branch per 55 seconds. | Test speed |
API5L- API5CT – IGS- IPS | Test standard |
API 5CT – IGS – IPS – API 5L standards in defect reference for testing seamless pipes | Defects of refrence |
All kinds of internal and external longitudinal and transverse cracks and seams, air cavities, double skinning and reduction of out-of-size thicknesses. | Identifiable defects |
10-64 channel, depends on customers’needs | Number of channels |
Audio, optical and marker RAMs for marking the defective part | Alarm system |
5 MHz probes with suitable diameter | Probes |
The ability to save of collibration and setting and and rerunning them | Storage and calibration |
All the results of test are saves and can be moved to CD or Flash | Record test results |
In this Seamless pipe ultrasonic inspection system, software of inspection, testing, troubleshooting and ultrasonic thickness measurement system for seamless pipes is able to save all the results obtained for each branch of the tested pipe in the form of a PDF file. These results can be extracted, presented and loaded in the factory’s information network
For more information, please send your request to info@pejvakrayan.com
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Spiral SAW Pipe Inspection System – Ultrasonic Steel Weld Testing
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