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Manufacturer of Industrial Ultrasonic Testing Equipment & Accessories

info@pejvakrayan.com

982144058353+ 982144057646+

Pejvak Rayan Company,3Th Floor,No.19
,Kashani BLV,Sadeghieh Sq,Tehran,Iran

CNG Cylinder Ultrasonic Testing Inspection system

CNG Cylinder Ultrasoni Testing Inspection System Pejvak Rayan (FLAW  HUNTER CNG) is a fully automatic ultrasonic system designed for offline troubleshooting and thickness measurement of steel CNG cylinders (diameter 4-20 inches and thickness 3-20 mm). This technology can measure the thickness of the cylindrical portion of the gas tank body point-by-point and detect all longitudinal and transverse flaws on the interior and exterior surface.1

General specifications of the cng cylinder ultrasonic testing inspection system

The immersion technique and water jet method were used in the design and construction of Pejvak Rayan’s CNG sylinder ultrasonic testing inspection system because of the high sensitivity of gas tank testing. Ultrasonic test of these cylinders involves the propagation of ultrasonic beams into the tank wall in three directions: at an angle of zero degrees perpendicular to the cylinder wall, at an angle of 45 degrees parallel to the cylinder axis, and at an angle of 45 degrees perpendicular to the cylinder axis. The ultrasonic waves strike the internal and exterior faults, bounce back, and appear as a signal on the device’s screen. With an accuracy of 0.05 mm, this device can detect N5 grooves at a depth of 5% of the cylinder thickness and measure the thickness of cylinders.2

 

Gas Cylinder Ultrasonic Testing Machine

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Probe holder and the number of channels of cng cylinder ultrasonic testing equipment

This cng cylinder ultrasonic testing system rotates its cylinders in place, which causes the probes to go along and scan the tank. Probes are positioned at various angles inside a unique probe holder. Using a unique shoe, this probe holder is set on the cylinder’s surface.The shoe scans and diagnoses the entire cylindrical part of the cylinder and measures the thickness by moving on the rotating tank body at a precise speed and longitudinal direction with the help of accurate rails and servomotor.3

Depending on the demands of the customer, this system might have anywhere from five to fifteen channels. A 14-inch cylinder with a length of one meter can be fully tested by its fifteen-channel system in one minute.4

The software of the cng cylinder ultrasonic testing system analyzes the depth and position of flaws in the circumference and length of the cylinder and saves all test results in distinct strip charts and color C-scan diagrams.5

Other unique features of CNG cylinder ultrasonic testing system

Test findings are shown in a colored C-scan chart
the capacity to examine test results offline
supplying precise data on the number of cylinders that were allowed or rejected

Test results reproducibility with POD = 99%

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